Direct-to-Tray Automation
VAP-JET fills directly into production trays, removing manual jig loading and transfer so you eliminate the most labor-intensive step in the process.
Trusted Collaboration
Technology Partners
Working alongside respected technology and manufacturing partners.
Product Integrity at Scale
Consistency Isn't Optional.
As production volume increases, controlling heat exposure, oxidation, and dispensing variability becomes even more important. VJ4.0 is designed to help protect product integrity throughout higher-volume production.
Producing 8,000–20,000+ units per month? See how VJ4.0 can help you maintain a more controlled and consistent filling process.
Production volume range used for audience identification only.
Customer Challenges
Is Your Product Changing During the Filling Process?
Production teams tell us quality problems often appear as the batch runs — not before it begins. More heat exposure, visible bubbles, unexpected color changes, inconsistent flow, and variable fills can create extra quality-control work and valuable product loss.
Too Much Heat
Are you applying more heat than the material needs? Sensitive formulations require controlled temperatures. Excessive heat exposure can affect consistency, appearance, and overall product quality.
Air Exposure
Are you seeing unexpected color changes? Contact with air can contribute to oxidation and visible changes during processing.
Bubbles and Inconsistent Flow
Are bubbles disrupting material flow? Bubbles, sometimes described by operators as champagne bubbles, can make material flow and repeatable dispensing more difficult.
Fill Variability and Product Loss
Are your fills consistent across the entire batch? Fill variability creates additional quality-control work, increases the risk of rework, and can waste valuable material.
If you are seeing bubbles, color changes, inconsistent flow, or variable fills, the filling process may be affecting the product you worked hard to create.
Key Differentiators
What sets Vap-Jet apart on the production floor
Six capabilities that work together to lower cost per fill, protect your extract integrity, and keep your line running.
Machine Vision Alignment
Onboard machine vision positions every unit precisely on each cycle, reducing rejects and protecting yield run after run.
Nitrogen-Pressurized Fluid Path
A sealed, nitrogen-pressurized fluid path preserves product integrity from reservoir to fill, keeping quality consistent at every stage.
One Operator Runs Up to Four Systems
A fully automated workflow lets a single operator oversee up to four systems at once, lowering labor cost without reducing output.
Rapid SKU Changeover with Saved Profiles
Saved configuration profiles let your team switch between formats in minutes, recovering production time between runs.
U.S.-Based Engineering and Support
A U.S.-based engineering team delivers same-day response, remote troubleshooting, and overnight replacement when you need it.
Built for the Floor
See the Vap-Jet system that runs your line
Precision automation engineered for accuracy, throughput, and a lower total cost per fill.
Performance you can plan a production line around
Representative results from teams that automate filling with VAP-JET. Figures vary by application.
Lower
Labor Costs
Fewer operators per unit of output
Higher
Throughput
Automated cycles keep the line moving
Faster
Changeovers
Saved profiles switch formats in minutes
0
Proven at Scale
Units filled across production lines
Four reasons Vap-Jet earns a place on the line
Efficiency, quality, flexibility, and support, working together to deliver a lower total cost per fill.
Scale Without Hiring
Direct-to-tray automation and a one-to-four operator ratio reduce the labor behind every fill, so your team produces more efficiently without growing headcount.
Protect Every Drop
Machine vision alignment and a nitrogen-pressurized fluid path hold +/-0.25% fill accuracy and preserve product integrity across every run.
Versatility
Broad hardware compatibility and saved configuration profiles let you change formats in minutes and adapt as your product mix evolves.
Unmatched Support
A U.S.-based engineering team backs your line with same-day response, remote access, and overnight replacement to keep downtime short.
Support That Keeps Lines Running
Advanced Machines. Human Support
When a line stops, every minute counts. VAP-JET support is built to get you back to filling fast.
Same-Day Response
Reach a real engineer the same day, so issues do not sit in a queue while your line waits.
Overnight Replacement
Critical components ship overnight so a single part never sidelines your production.
Remote Access
Secure remote access lets engineers diagnose, tune, and resolve issues without an on-site visit.
U.S. Team
A U.S.-based engineering and support team that knows your platform and answers when you call.
Trusted on Production Floors
What manufacturers say after switching to Vap-Jet
Operations teams that move to VAP-JET share the same story: fewer operators per fill, less downtime, and a lower total cost they can plan around.
VAP-JET cut the labor behind every batch. We run the same volume our old line needed four operators for with a single tech, and accuracy stopped being a daily fire drill.
Changeovers used to stall us for hours. Saved profiles switch formats in minutes now, so we say yes to more SKUs without adding headcount or losing throughput.
When a line stops, the support is what saves the week. We reached a real engineer the same day and had a replacement part overnight. Downtime stayed in minutes, not days.
Request a Demo
See How VJ4.0 Handles Your Product.
Tell us about your material, hardware, production volume, and current filling process. A Vap-Jet filling specialist will help you evaluate how VJ4.0 could fit your production requirements.